The Training Programs are Generic Technology Programs , and neither Brand-specific nor Hands-on Practice type

Basic Philosophy of any Program is to give very good Insight into respective technology , its strengths , application fields , and guidance for intelligent usage in Automation

Programs are preferably Live ( face to face ) type . But can also be On-Line type if needed

Exact Content of each program can be worked out ( optimized ) to suit the background and expectation levels of Participants

Participants … Preferably middle / senior level Engineers / Managers , with some exposure to Industrial Automation.

Even Freshers can join , and program content can be worked out for them separately

Lots of Q / A and interaction with participants during Program

Program Content Material will be given to participants

Even after completion of Program , participants are most welcome to keep in touch for any further queries / guidance etc.

The training sessions typically last for 1 to 2 days, making them ideal for busy professionals who require efficient, intensive learning sessions.

Sessions are held at customer premises, allowing for a tailored approach to meet the specific needs of the client’s operations and workforce. Online training also possible if needed.

Training Program Focus: Anil’s training programs are structured to offer in-depth insights into motion control systems, servo electrical technology, normal and proportional/servo oil hydraulics, industrial automation, and PLC/VFD systems. The programs are designed to impart generic technology knowledge, which is applicable to various brands available in the market.

Objective of Training: The main goal of the training is to help participants understand the core principles of automation, the intricacies of motion systems, and how to make optimal technology product/control/selections. The programs encourage participants to explore new ideas and solutions, fostering innovative thinking for real-world industrial applications.

Target Audience: These programs are particularly beneficial for industrial clients, engineers, designers, and professionals working in automation, robotics, mechatronics, and motion control systems. The training is ideal for those seeking a comprehensive understanding of the technologies without being tied to any specific brand or manufacturer.

• Overview of PLC HW
• Clear understanding of PLC Scan Time
• Details of Digital & Analog Signalling
• Software Instructions / Intelligent Functionalities
• Remote Signalling
• Networking / Master Slave Concept / Remote Maintenance and Accessibility
• Glimpse of PLC based Automation
• SCADA Connectivity / Report Generation

• Overview of 3 Ph Induction Motors and its running / Syn speed and Slip / Speed Limitations of Ind Motor
• Effect of Voltage / Load variation on Speed
• Concept of Speed Control by Frequency variation
• Concept of VFD Technology with overview of its internal working
• Relation between Frequency and Voltage
• Concept of Negative Torque
• PLC- VFD Control Combination / Advance Features of VFDs
• Various Applications / Dos and Don’t’s
• Concept of Energy Saving in Industrial Machineries and Equipments
• Role of VFD Technology in Energy Saving

• Basic Requirements of Motion Control in Indl Automation
• Conventional Methods in Motion Control
• Concept of Servo Control ( Closed Loop Control , with Servo loop timings )
• Parts of Servo Electric Technology ... Servomotor / Amplifier / Feedback Encoder
• Clear understanding of Operation Modes … Position Mode / Speed Mode / Torque Mode
• Operational Features of Servo Technology
• PLC Connectivity
• Concept and Details of Torque-Speed Characteristics for Prime Movers and Loads
• Understanding of Load behaviour and its Torque Speeds requirements
• Overview of Servo Sizing Calculation / Selection with & without Gearbox
• Intelligent Motion Possibilities … Wide range of Speeds ( including speeds as small as 0.1 RPM to 6000 RPM ) , Stepped Motions in very small time , Mathematically Defined Intelligent Motions , Electronic Cam Profile Motions , Interpolations , Unlimited combinations of P/S/T Modes in a MC Cycle thro’ PLC Control , Multi Axis Synchronised Motions in conjunction with Intelligent Motion Controllers
• Concept of Homing / Concept of Lost Motion during Power Failure ( and solutions for same )
• Estimation of Positioning Accuracies obtainable with its relation to Encoder Resolution
• Comparison of Motion Control between various technologies … VFD / Stepper / Pneumatic / Oil Hydraulic ( Normal ) / Oil Hydraulic ( Prop. And Servo ) / Servo Elec

• Basics of Forces / Torques / Speed / Motion requirements in various applications
• Oil Hydraulics as easy medium for transmission and control of Power
• Basic Elements .. Pumps / Hyd Cylinders and Motors / Valves for various Controls
• Oils … Viscocity / Temp implications / Cleanliness
• Pressures and Flow Ratings
• Passive and intelligent Accessories
• Technology of Proportional and Servo Valves
• Integration of Prop-Servo Valves with Intelligent Electronic Control
• Devp of Hydr Scheme for a given application
• Applications in Industrial Machines , Mobile Hydr and Mining
• Comparison between Servo Hydr Vs Servo Elec

• Overview of various types of Industrial Machines and Equipments
• Overview of Motion Control requirements
• Concept of Prime Movers and Loads
• Role of Mechanical Units in Power Transmission … Gear Boxes / Timer Belts and Pulleys / Chain Sprockets / Mechanical Couplings of various types / Ball Screws / Linear Motion Guideways / Bearings
• Various types of Drives … Elec Motors of various types / Hydraulic and Pneumatic Cylinders and Motors
• Overview of PLC Technology as brain of Machines
• Overview of CNC Technology for Metal Cutting
• Overview of VFD and Servo Technologies for intelligent Motion Control
• Overview of Robots and its integration with Main Controllers
• Pick and Place Mechanisms
• Overview of Integration of various Technologies in intelligent Machines and Equipments